High Temperature Inspections with EMATs

Sonemat excels in providing advanced electromagnetic acoustic transducer (EMAT) solutions for high temperature environments, ensuring accurate and reliable inspections. Our product range is designed to perform in extreme conditions, offering robust solutions for various industrial applications.

At Sonemat, we understand the complexities and demands of high temperature NDT inspections. With nearly 20 years of experience, our team has developed a range of high temperature EMAT probes designed to meet the most stringent requirements. Our commitment to innovation and quality ensures that our products deliver exceptional performance, even in the harshest environments.

Advanced High Temperature EMAT Solutions

1. Shear Wave EMAT Probe (HWS2225-HT)

Our HWS2225-HT shear wave EMAT probe is designed to operate at temperatures up to 200°C. It is equipped with an internal thermocouple to monitor the internal temperature near the probing end of the sensor, ensuring optimal performance.

• Key Features:
  • Operates up to 200°C
  • Internal thermocouple for temperature monitoring
  • Exceptional performance due to specialised magnet and coil design

2. Water-Cooled EMAT Probe (HWS2235-WCT)

For extremely high temperature environments, our HWS2235-WCT water-cooled EMAT probe is the ideal solution. It can operate at temperatures up to 1000°C with water cooling, making it suitable for the most demanding applications, such as steel processing plants.

• Benefits:
  • Operates up to 1000°C with water cooling
  • Suitable for extreme environments
  • Durable and reliable under high temperature conditions

3. High Temperature EMAT (HWS2250-HT)

Our HWS2250-HT high temperature EMAT is capable of operating at temperatures up to 550°C without the need for water cooling. This device is particularly effective on magnetite-coated ferritic steels and magnetic stainless steels.

• Advantages:
  • Operates up to 550°C without water cooling
  • Ideal for magnetite-coated ferritic steels and magnetic stainless steels
  • Continuous high temperature operation

Applications Across Various High Temperature Environments

Our high temperature EMAT solutions are designed for a variety of industrial applications, providing accurate and reliable inspections in the most challenging environments. Here are some examples of how our products can be utilized:

1. Steel Processing Plants

In steel processing plants, materials reach extremely high temperatures. Our water-cooled EMAT probe (HWS2235-WCT) ensures accurate inspections, even when the steel reaches temperatures up to 1000°C.

• Applications:
  • Monitoring the thickness and integrity of steel components
  • Detecting defects in high-temperature environments
  • Ensuring safety and quality in steel production

2. Petrochemical and Chemical Processing

High temperature inspections are critical in petrochemical and chemical processing industries. Our high temperature EMAT solutions provide reliable data to maintain the integrity and safety of equipment and pipelines.

• Key Features:
  • Corrosion monitoring in high temperature pipelines
  • Inspection of pressure vessels and reactors
  • Ensuring compliance with safety standards

3. Power Generation

In power generation facilities, high temperature NDT inspections are essential for maintaining the safety and efficiency of equipment. Our EMAT probes are designed to withstand the harsh conditions of power plants, providing accurate and reliable measurements.

• Benefits:
  • Monitoring the condition of boilers and turbines
  • Detecting defects in high-temperature components
  • Supporting maintenance and safety protocols

Why Choose Sonemat?

Choosing Sonemat for your high temperature NDT inspections means partnering with a team dedicated to innovation, quality, and customer satisfaction. Here’s what sets us apart:

• Expert Team: Our engineers and researchers are highly skilled in developing advanced EMAT solutions for high temperature environments.
• Custom Solutions: We provide tailored products designed to meet the specific needs of your high temperature applications.
• Comprehensive Support: From initial consultation to ongoing maintenance, we offer full support throughout your project.

Case Studies: Success Stories

Case Study 1: High Temperature Molten Zinc Kettle Inspection

A client required a novel high-temperature piezoelectric transducer for inspecting the wall thickness of molten zinc kettles. We conducted multiple on-site experiments, adapting the probe design, electronics, and custom software to solve deployment issues, resulting in a reliable solution that provided accurate measurements under extreme conditions.

Case Study 2: High-Temperature Water-Cooled EMAT for Steel Processing

In a steel processing plant, we utilized our water-cooled EMAT (HWS2235-WCT) to perform high-temperature inspections. Our solution provided reliable data on the condition of steel components, helping the client maintain safety and quality in their operations.

Case Study 3: High Temperature EMAT for Chemical Plant Pipelines

We conducted a field trial using our high temperature EMAT (HWS2250-HT) in a chemical processing plant to map corrosion on various pipelines. Our EMAT provided detailed corrosion mapping data, aiding the client in maintenance planning and ensuring pipeline integrity.

Partner with Sonemat for Advanced EMAT Solutions for High Temperature

If you’re looking to enhance your high temperature NDT inspections, Sonemat offers the expertise and advanced solutions you need. Our range of custom EMAT products and comprehensive support ensures you receive precise and reliable measurements for your applications. Contact us today to learn more about our products and how we can assist you in achieving superior results.

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FAQs

What materials can your high temperature EMATs inspect?

Our high temperature EMATs can inspect a wide range of materials, including magnetite-coated ferritic steels and magnetic stainless steels.

How do your EMATs perform in extremely high temperatures?

Our water-cooled EMATs can operate at temperatures up to 1000°C, while our other high temperature EMATs are designed to perform reliably up to 200°C and 550°C without cooling.

Can your high temperature EMATs be customized for specific applications?

Yes, we offer custom solutions to meet the unique requirements of your high temperature NDT inspections. Contact us to discuss your specific needs.